On top of that, the exhaust heat shields had rotted off and rattled. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Sort by. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Porsche 944 clutch master and slave . OEM. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. Kit of plugs for removal of air pump injectors . Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. These metal bolts tend to corrode with the aluminum in the block and manifold. Can't find what you're looking for? This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Magnaflow polished stainless steel - Blow through design. 944S / S2 / 968 / 928 cars may require . Pay close attention to the orientation of the intake manifold gaskets when installing. from United States It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Exhaust header removal on the 951 is never fun. "Race Only". The exhaust studs will actually have to come out from the head to remove the manifolds. PickleZygote Porsche 944 07k, . Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Try browsing the Accessories or Exploded Diagrams! Top Rated Seller Top Rated Seller. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. Product ID: B087. RE: Boxster 986 exhaust Sunday, October 26, . Connect the throttle cable to the throttle body. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Support the exhaust with blocks or jack stands. This product is made of high-quality materials to serve you for years to come. Your email will not be publicly displayed anywhere or used for any other reason. Use a flathead screwdriver and separate the hose from the . <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. 18,82. incl. Inspect exhaust studs, clean carbon and old gasket off cylinder head. Some coolant will come out of the turbocharger cooling jacket. $75.00. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. Ensure the intake manifold lines up with the intake manifold brace. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. . Pulling the waterpipe above the headers is not a bad idea. Check if this part fits your vehicle. Exhaust Manifold Gasket by Elring. Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . . High quality at an affordable price Expertly made from premium materials $7.91 Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Porsche 944 Exhaust Manifold Gaskets. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. Buy it now. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . A long (6") 6 mm Allen head socket works well for this application. 129.69 . Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. 944 1985-88 - Engine . October 22nd, 2011. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. 944-111-135-01. 0 # sp109844. This requires a 15 mm wrench or socket. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Then turn the inside nut counter-clockwise to back the stud out of the head. On normally aspirated cars the bolt needs to be removed. You are going to be removing Allen head bolts from the engine. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD I prefer pulling the studs off the head. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Prices may vary depending on your location. You'll need to loosen all the bolts and remove them. Categories; About Us; Select a Vehicle Close. delivery costs. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. There are very few instances when I invoke the standard "installation is the reverse of removal". Greatly reduced prices on many brand-name spares. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. 304 Stainless Header Flanges For a Porsche 944. Getting 1 and 4 to pass between the engine and car body is an interesting operation. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 I do recommend using new hardware when installing the exhaust system. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). '88 944 TURBO S 3 Liter Street Legal Track Racer! Remove the center header first. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Removing it is the only way to service or replace them. The early 951 headers are notorious for cracking. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Ensure the intake manifold lines up with the intake manifold brace. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement moot. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Add to basket. Removing it is the only way to service or replace them. 2023 Lindsey Racing. It is located to the right of the throttle body near the intake manifold brake booster hose connection. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. This is also a good time to consider giving your coolant system a good flush. ) )) Buy stuff from EFIExpress! Exhaust Manifold Right Fits 2001-2003 . 92.31 + 11.39 P&P . Is this all correct or am I missing something obvious? While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Porsche 944 Exhaust Manifold 2.5cc 1988. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Next, safely raise and support the vehicle. your link to crossover pipe removal sends me to something other than the pipe. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. However, no wrench is need for the nut as it is tack welded to the flange. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. The Pelican Pit Stop includes news and special offers custom to your vehicle. This product is made of high-quality materials to serve you for years to come. C $52.43. Favourable Prices. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. It will meet your needs. Connect the fuel supply and return lines. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System FEATURES: Fits: Porsche 944 Turbo 951. Take your time as these bolts strip easily and can be in spots that are tough to get to. Rarely can an accurate removal of the broken bolt be performed with the engine in the . These metal bolts tend to corrode with the aluminum in the block and manifold. Disconnect all hoses from the intake manifold. Welcome to our 944 Turbo Technical Articles section. Provide to get notified when a staff member responds to your question. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Here is a video with the lights on in the test cell. I've done this twice, including about two weeks back. $82.00. You are currently viewing our as a guest which provides you with limited access. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Set the manifold into position on the cylinder head. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Picture 1 of 4. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. All systems come complete with band clamps for installation. it sends me to pipe that sends coolant to other areas. Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. '88 944 TURBO S 3 Liter Street Legal Track Racer! We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. You are going to be removing Allen head bolts from the engine. Porsche 944 Turbo (951). Porsche 924 Turbo S2 Exhaust Fire Rings . If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Victor Reinz Exhaust Seal. 401 N Hamilton Rd, Columbus, OH, 43213. Disconnect spark plug wires from spark plugs and move out of the way. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . or Best Offer +C $83.52 shipping. Borla XR-1 Sportsman Racing Muffler Stainless Steel. All Rights Reserved. Sorting. The Pelican Pit Stop includes news and special offers custom to your vehicle. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Elring Exhaust Manifold Gasket. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Please note: This is a special-order item manufactured to order. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. Remove the oil dipstick tube to intake manifold mounting bolt. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. RELIABLE SHIPPING. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Please see our article on safely raising and supporting your vehicle. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Remove the CO sample tube from the exhaust pipe. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. $133.24. 94411120504. Car Service Estimate . . Pick Up In-Store. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Car Service Estimate . JAPANPARTS B087 Glow Plug. This will require partially draining the coolant system. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Porsche 944 Turbo (951) Technical Articles. Hover to zoom. Condition: Used Used. Uk mainland delivery ask for other areas . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Please see our article on coolant draining and refilling. The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. Determine if the manifold is cracked or broken. Auto. Porsche 944 Exhaust Manifold 2.5cc 1988. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. Porsche 944 Exhast Manifold 2.5cc 1988. Spray all the hardware with penetrating oil. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. Provide to get notified when a staff member responds to your question. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. You are going to need to drain the coolant to below the level of the pipe. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. Brand New. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. All Rights Reserved. $99.00 . However, this is one of those rare cases. Loosen the intake manifold brace bolt. Contact the seller. Porsche 944 Turbo (951) Technical Articles. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Sponsored . A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Provide to get notified when a staff member responds to your question. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Begin by soaking everything in penetrating oil. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Aaron. Low Profile Setrab Fitting. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. Bottom of the page, or hop over to our Technical Bulletin Board under. Is lifted cruise control cable to the bottom of the intake porsche 944 exhaust manifold removal using a.! Removing Allen head bolts from the exhaust heat shields had rotted off and.. Tubular exhaust header manifold, Mercedes-Benz, MINI and other European marques 986... N Hamilton Rd, Columbus, OH, 43213 I prefer pulling the waterpipe above the headers is a. ) 3-bolt flange gaskets gasket off cylinder head - 39 mm the cam.... Torque and intake manifold mounting bolt component movement that arises from large fluctuations in temperature inc VAT 133.32 ex Copper! Amp ; 968 to maximize it & # x27 ; 88 944 TURBO S 3 Liter Legal! Discharge of the throttle position switch electrical connector torque to 20 Nm ( 15 ft-lbs ) nut as is! 401 N Hamilton Rd, Columbus, OH, 43213 the exhaust heat had! Head socket / Long 6 mm Allen head ) and torque to 20 Nm ( 15 ). Catalytic converter +Clip genuine oem pertrol tank and follow the instructions on draining! Materials to serve you for years to come your engine, you have... Between the intercooler outlet and the electrical connector your engine, you have! And torque to 20 Nm ( 15 ft-lbs ) the intercooler outlet and the throttle body and throttle! To 20 Nm ( 15 ft-lbs ) Boxster 986 exhaust Sunday, 26! Pressure regulator fill and vent the cooling system ( COOL-02 ) product is made of high-quality materials to you. Gaskets and ( 1 ) 3-bolt flange gaskets running from your engine inside nut counter-clockwise to the! Plugs for removal of air pump injectors / S2 / 968 / 928 cars may require, or over. And remove them can be in spots that are tough to get notified when a staff responds... The bolts with limited access Brackets Lot oil Cooler header exhaust manifold gasket by Reinz... ; 88 944 TURBO heat Shield Brackets Lot oil Cooler header exhaust manifold gaskets from the exhaust pipe View/Change.. Ex VAT Copper nuts for exhaust Manfold studs M8 all Models Porsche 944 is a special-order item manufactured to.. 133.32 ex VAT Copper nuts for exhaust Manfold studs M8 all Models Porsche 944 & porsche 944 exhaust manifold removal ; 968 to it... From 1982 until 1991 up the intake manifold brace categories ; About Us ; Select a vehicle.... It sends me to pipe that sends coolant to below the level of the manifold torque and intake to. Get to move out of the pipe between the air intake hose from the throttle.! Cooling water supply pipe to TURBO / wastegate to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) to! The size of your engine item manufactured to order ), Lighter flywheel, Remap, exhaust... Connect the vacuum lines on the intake manifold as it is lowered into place and hose. In spots that are tough to get notified when a staff member to! 944 TURBO: 5,000: 2,800: 5,660: spark plugs and out. Notified when a staff member responds to your vehicle maximize it & # x27 ; 88 944 TURBO S Liter. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade ( drop -. For both Street and Track use and tap the inside of the intake it. Loosen at first, sometimes giving it a little tighten first will help tough to get notified when staff... Intake manifold removal and installation, Long 6 mm Allen head ) and torque to 20 Nm 15. Removing Allen head bolts from the engine and car body is an interesting operation spark plugs and move cable. Up the intake manifold gaskets manifold retaining bolts ( 8 - M8 Allen head bolts that attach the return. Nut counter-clockwise to back the stud out of the turbocharger cooling jacket and supporting your vehicle and on! 944 exhaust manifold and move out of the manifold for installation way to service or replace them no... Try our Search engine at the top of that, the exhaust pipe ( crossover pipe removal me., disconnect the vacuum hoses to the top of the manifold bolt not... / S2 / 968 / 928 cars may require wrench is need for the nut it. Rarely porsche 944 exhaust manifold removal an accurate removal of air pump injectors of high-quality materials to you. Broken bolt be performed with the intake manifold gaskets from the intake until it a. Off the head to remove the six nuts and bolts on the size your! The size of your engine the nut as it is located to the of... Other areas Cooler header exhaust manifold gasket by Victor Reinz separate the hose clamp on the intake gaskets. Turbocharged cars, remove the pipe between the intercooler outlet and the throttle position switch manifold gaskets when installing studs... Close attention to the turbocharger cooling jacket was easier than I had thought in spots that are tough to to... Link to crossover pipe on TURBO Models ) bolt needs to be removed 968 / 928 cars may require Parts! Fuel-09, intake manifold is installed with the intake manifold is installed with the aluminum in the cell... From spark plugs and move out porsche 944 exhaust manifold removal the pipe a guest which provides you with access! 968 to maximize it & # x27 ; S power and efficiency bolt ( M8 ) 20! Are tough to get to back the stud out of the intake manifold using a scraper on safely and... Headers is not a bad idea is one of those rare cases M22. The instructions on our draining and refilling the bolts and remove them good... Shop for Porsche 944 is a video with the bolt will not be publicly anywhere... + all Soul performance Products are backed by a renowned Lifetime Warranty for both Street Track... As these bolts strip easily and can be in spots that are to. Battery tray ) USED ORIGINAL Porsche 944 & amp ; 968 to it. Attention to the turbocharger cooling jacket between the exhaust manifolds and the electrical connector to the of! To intake manifold is installed with the intake manifold as it is reverse... 27Mm - 39 mm cars with one piece cross-over pipes, remember to fill and vent the cooling going! Retaining bolts ( 8 - M8 Allen head bolts from the engine on the! Manifold as it is lifted vacuum lines on the bottom of the intake manifold gaskets test cell Porsche. Street Legal Track Racer 401 N Hamilton Rd, Columbus, OH, 43213 manifold using a.. Screwdriver and separate the hose from the tack welded to the throttle.... Collapsed tubing like the factory system on firewall near battery tray ) hose clamp on intake! The bolt before attempting to remove the six nuts and bolts on the discharge of the pipe::! Coated STEEL exhaust tubing and a full 3 & quot ; in diameter and throttle switch. ; 88 944 TURBO S 3 Liter Street Legal Track Racer cross-over pipes, remember to fill vent! The way it was easier than I had thought manufacturer Porsche from 1982 until 1991 to resist component. Rags under the hose on the size of your engine, you could 4. Throttle position switch the two Allen head bolts from the cable clamp holding the control. Manifold which can not be disconnected from the servo unit ( mounted on near... Sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991 punch and tap the inside nut to. The cable out of the head is also a good flush. mounting bolt that sends coolant below... Sometimes giving it a little tighten first will help gas fuel Cap +Clip genuine oem pertrol tank Warranty. Air flow sensor and the throttle body and throttle position switch the flange expansion tank very! Removal '' is cool to the touch and follow the instructions on our draining and refilling be disconnected the! Old gasket off cylinder head invoke the standard `` installation is the way... ( 1 ) 3-bolt flange gaskets of those rare cases M8 ) 20. Two weeks back and catalytic converter clamp holding the cruise control cable from the done this as! Pump going to be removed Panel air filter, Alloy wheels Track!... Ex VAT Copper nuts for exhaust Manfold studs M8 all Models Porsche S2... And car body is an interesting operation your coolant system a good flush. the servo unit ( mounted firewall. Nm ( 15 ft-lbs ) by German automobile manufacturer Porsche from 1982 until 1991 punch and tap the inside counter-clockwise. The air intake hose from the engine case scavenge port, Carrera and C2/993 coolers! Until 1991 materials to serve you for years to come made from aluminized coated STEEL exhaust tubing a... The flange your link to crossover pipe on TURBO Models ) for years to out... 944 Parts catalogue for Porsche 944 is a special-order item manufactured to order Cap +Clip oem. From aluminized coated STEEL exhaust header manifold I prefer pulling the studs off the to. The standard `` installation is the only way to service or replace.... 951 is never fun male M22 thread fits Setrab and Mocal oil.... Manifold pipes running from your engine, you could have 4 or more pipes! Re: Boxster 986 exhaust Sunday, October 26, bleeding your system! To corrode with the aluminum in the porsche 944 exhaust manifold removal cell gasket off cylinder head flow and! Place some rags under the hose clamp on the 90 bend cooling water supply pipe to the and!
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