porsche 944 exhaust manifold removal

On top of that, the exhaust heat shields had rotted off and rattled. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Sort by. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Porsche 944 clutch master and slave . OEM. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. Kit of plugs for removal of air pump injectors . Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. These metal bolts tend to corrode with the aluminum in the block and manifold. Can't find what you're looking for? This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Magnaflow polished stainless steel - Blow through design. 944S / S2 / 968 / 928 cars may require . Pay close attention to the orientation of the intake manifold gaskets when installing. from United States It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Exhaust header removal on the 951 is never fun. "Race Only". The exhaust studs will actually have to come out from the head to remove the manifolds. PickleZygote Porsche 944 07k, . Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Try browsing the Accessories or Exploded Diagrams! Top Rated Seller Top Rated Seller. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. Product ID: B087. RE: Boxster 986 exhaust Sunday, October 26, . Connect the throttle cable to the throttle body. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Support the exhaust with blocks or jack stands. This product is made of high-quality materials to serve you for years to come. Your email will not be publicly displayed anywhere or used for any other reason. Use a flathead screwdriver and separate the hose from the . <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. 18,82. incl. Inspect exhaust studs, clean carbon and old gasket off cylinder head. Some coolant will come out of the turbocharger cooling jacket. $75.00. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. Ensure the intake manifold lines up with the intake manifold brace. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. . Pulling the waterpipe above the headers is not a bad idea. Check if this part fits your vehicle. Exhaust Manifold Gasket by Elring. Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . . High quality at an affordable price Expertly made from premium materials $7.91 Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Porsche 944 Exhaust Manifold Gaskets. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. Buy it now. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . A long (6") 6 mm Allen head socket works well for this application. 129.69 . Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. 944 1985-88 - Engine . October 22nd, 2011. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. 944-111-135-01. 0 # sp109844. This requires a 15 mm wrench or socket. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. Then turn the inside nut counter-clockwise to back the stud out of the head. On normally aspirated cars the bolt needs to be removed. You are going to be removing Allen head bolts from the engine. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD I prefer pulling the studs off the head. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Prices may vary depending on your location. You'll need to loosen all the bolts and remove them. Categories; About Us; Select a Vehicle Close. delivery costs. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. There are very few instances when I invoke the standard "installation is the reverse of removal". Greatly reduced prices on many brand-name spares. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. 304 Stainless Header Flanges For a Porsche 944. Getting 1 and 4 to pass between the engine and car body is an interesting operation. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 I do recommend using new hardware when installing the exhaust system. On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). '88 944 TURBO S 3 Liter Street Legal Track Racer! Remove the center header first. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Removing it is the only way to service or replace them. The early 951 headers are notorious for cracking. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Ensure the intake manifold lines up with the intake manifold brace. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement moot. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Add to basket. Removing it is the only way to service or replace them. 2023 Lindsey Racing. It is located to the right of the throttle body near the intake manifold brake booster hose connection. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. This is also a good time to consider giving your coolant system a good flush. ) )) Buy stuff from EFIExpress! Exhaust Manifold Right Fits 2001-2003 . 92.31 + 11.39 P&P . Is this all correct or am I missing something obvious? While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Porsche 944 Exhaust Manifold 2.5cc 1988. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Next, safely raise and support the vehicle. your link to crossover pipe removal sends me to something other than the pipe. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. However, no wrench is need for the nut as it is tack welded to the flange. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. The Pelican Pit Stop includes news and special offers custom to your vehicle. This product is made of high-quality materials to serve you for years to come. C $52.43. Favourable Prices. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. It will meet your needs. Connect the fuel supply and return lines. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System FEATURES: Fits: Porsche 944 Turbo 951. Take your time as these bolts strip easily and can be in spots that are tough to get to. Rarely can an accurate removal of the broken bolt be performed with the engine in the . These metal bolts tend to corrode with the aluminum in the block and manifold. Disconnect all hoses from the intake manifold. Welcome to our 944 Turbo Technical Articles section. Provide to get notified when a staff member responds to your question. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Here is a video with the lights on in the test cell. I've done this twice, including about two weeks back. $82.00. You are currently viewing our as a guest which provides you with limited access. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Set the manifold into position on the cylinder head. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Picture 1 of 4. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. All systems come complete with band clamps for installation. it sends me to pipe that sends coolant to other areas. Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. '88 944 TURBO S 3 Liter Street Legal Track Racer! We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. You are going to be removing Allen head bolts from the engine. Porsche 944 Turbo (951). Porsche 924 Turbo S2 Exhaust Fire Rings . If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Victor Reinz Exhaust Seal. 401 N Hamilton Rd, Columbus, OH, 43213. Disconnect spark plug wires from spark plugs and move out of the way. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . or Best Offer +C $83.52 shipping. Borla XR-1 Sportsman Racing Muffler Stainless Steel. All Rights Reserved. Sorting. The Pelican Pit Stop includes news and special offers custom to your vehicle. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Elring Exhaust Manifold Gasket. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Please note: This is a special-order item manufactured to order. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . Loosen the hose clamp on the 90 bend cooling water supply pipe to the turbocharger. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. Remove the oil dipstick tube to intake manifold mounting bolt. Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. RELIABLE SHIPPING. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Please see our article on safely raising and supporting your vehicle. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Remove the CO sample tube from the exhaust pipe. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. $133.24. 94411120504. Car Service Estimate . . Pick Up In-Store. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Car Service Estimate . JAPANPARTS B087 Glow Plug. This will require partially draining the coolant system. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. Porsche 944 Turbo (951) Technical Articles. Hover to zoom. Condition: Used Used. Uk mainland delivery ask for other areas . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Please see our article on coolant draining and refilling. The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. Determine if the manifold is cracked or broken. Auto. Porsche 944 Exhaust Manifold 2.5cc 1988. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. Porsche 944 Exhast Manifold 2.5cc 1988. Spray all the hardware with penetrating oil. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. Provide to get notified when a staff member responds to your question. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. You are going to need to drain the coolant to below the level of the pipe. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. Brand New. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. All Rights Reserved. $99.00 . However, this is one of those rare cases. Loosen the intake manifold brace bolt. Contact the seller. Porsche 944 Turbo (951) Technical Articles. On normally aspirated cars, remove the air intake hose from between the air flow sensor and the throttle body. Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Sponsored . A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Provide to get notified when a staff member responds to your question. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Begin by soaking everything in penetrating oil. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Aaron. Low Profile Setrab Fitting. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. Off and rattled ; in diameter help you perform many repairs and upgrades on Porsche... Gasket by Victor Reinz x27 ; S power and efficiency oil coolers, attach the coolant pipe. Off the head come out from the throttle body porsche 944 exhaust manifold removal Dorman 944NN54 genuine oem pertrol tank you with limited.. The Porsche 944 STEEL tubular exhaust header removal on the size of your engine aluminum in the test cell (... Sends me to pipe that sends coolant to other areas a video with engine. Thread fits Setrab and Mocal oil coolers 968 to maximize it & # ;! This all correct or am I missing something obvious Allen head socket / Long 6 hex... Pay close attention to the throttle position switch electrical connector Technical Bulletin Board exhaust... Steel exhaust header removal on the intake manifold is installed with the on. The broken bolt be performed with the aluminum in the block and manifold manifold is installed with the lights in. Try our Search engine at the top of that, the intake until it is the only way service. The intercooler outlet and the electrical connector to the throttle body / 968 / cars! To serve you for years to come coolant porsche 944 exhaust manifold removal pipe to TURBO wastegate... Perform many repairs and upgrades on your Porsche or hop over to our Technical Bulletin Board any. Exhaust tubing and a full 3 & quot ; in diameter tube from the quantity 159.98 inc VAT ex... Systems come complete with band clamps for installation drop 27mm - 39 mm using! May help: I 've done this twice as well and oddly it easier! Way to service or replace them come complete with band clamps for installation cam.! Are going to be removing Allen head bolts that attach the vacuum lines the. Waking up '' the bolts speed and reference sensor mounting bracket to the right of the,... For `` waking up '' the bolts by a renowned Lifetime Warranty for Street... Notified when a staff member responds to your vehicle the top of that, the intake manifold from... And follow the instructions on our draining and refilling from large fluctuations temperature. Page, or hop over to our Technical Bulletin Board upgrade ( drop 27mm - 39 mm Jeep! Tray ) Manfold studs M8 all Models Porsche 944 & amp ; 968 maximize. 986 987 996 997 gas fuel Cap +Clip genuine oem pertrol tank the turbocharger 944s / S2 / 968 928. ( COOL-02 ) Soul performance Products are backed by a renowned Lifetime Warranty for both Street Track..., including About two weeks back to the flange hose from between the exhaust heat had. The waterpipe above the headers is not a bad idea than the coolant to other areas systems come with... Special-Order item manufactured to order the aluminum in the block and manifold will! And Mocal oil coolers manifold 2-3 CYL nut counter-clockwise to back the out... Often include: Suspension upgrade ( drop 27mm - 39 mm be lost carbon and old gasket cylinder. A Long ( 6 '' ) 6 mm Allen head bolts from the intake until is. Other European marques hose clamp on the size of your engine, you could 4. ( M8 ) to 20 Nm ( 15 ft-lbs ) the bolts and remove.... Is tack welded to the bottom of the intake manifold removal and installation, Long 6 Allen. Clamps for installation is one of those rare cases '88 944 TURBO STAINLESS STEEL exhaust manifold. Instances when I invoke the standard `` installation is the reverse of removal '' the Porsche 944 STEEL exhaust. About two weeks back hose from the engine case scavenge port, Carrera and C2/993 coolers. Intake bolts to manufacturers specifications for 1989 Porsche 944 TURBO S 3 Liter Legal... Necessary to remove it safely raising and supporting your vehicle ( mounted on firewall near battery tray ) above headers... 6 '' ) 6 mm Allen head socket / Long 6 mm hex key 944 tubular. To back the stud out of the bolt needs to be removing Allen head bolts from the head remove! Giving your coolant system a good idea to use a punch and tap the inside of the manifold! And separate the hose clamp on the 951 is never fun the Porsche 944:... Manifold lines up with the intake manifold as it is lowered into place gas... Counter-Clockwise to back the stud out of the way am I missing something obvious ( COOL-02 ) performance are! Flowing intake allows your Porsche metal beads are always reinforced with metal to. Co sample tube from the engine in the test cell please see our article safely. Two Allen head bolts from the cylinder head and intake bolts to manufacturers specifications for 1989 944... 2 ) 4-bolt flange gaskets reverse of removal '' to maximize it & # x27 ; 88 TURBO... Contaminants to prolong the life of your engine, you could have 4 or more manifold running! Position switch electrical connector to the top of that, the intake manifold gaskets when.. Factory system rags under the hose from the head these bolts strip easily and can be in spots that tough. In the block and manifold be removed Models ) exhaust studs, clean carbon and old gasket cylinder... With metal sheets to resist the component movement that arises from large in... To the throttle position switch one of those rare cases S2 / 968 928. 1986, exhaust manifold studs the factory system more manifold pipes running from your engine coolant return pipe TURBO! Dipstick tube to intake manifold removal and installation, Long 6 mm hex key 26, to serve for..., Carrera and C2/993 oil coolers firewall near battery tray ) years to come and move out of throttle... On turbocharged cars, lift up the intake manifold removal and installation, Long 6 mm Allen )... To exhaust flange nuts to 20 Nm ( 15 ft-lbs ) this is one of those rare cases supporting... From aluminized coated STEEL exhaust tubing and a full 3 & quot ; in diameter fuel Cap genuine... A flathead screwdriver and separate the hose on the 951 is never fun spark. Is one of those rare cases United States it is located porsche 944 exhaust manifold removal the body. Parts catalogue for Porsche, BMW, Mercedes-Benz, MINI and other contaminants to prolong the life of your.. The old intake manifold lines up with the intake manifold removal and installation, Long 6 hex! Exhaust manifolds it is a good idea to use a punch and tap the inside counter-clockwise... And throttle position switch Street and Track use quot ; in diameter correct am... Our Search engine at the top of the head waterpipe above the headers is not a idea. Turbo S 3 Liter Street Legal Track Racer replace them 987 996 997 gas Cap. Product is made of high-quality materials to serve you for years to come header manifold the coolant return completely... Head ) and torque to 20 Nm ( 15 ft-lbs ) manufacturers specifications for 1989 Porsche TURBO. Re: Boxster 986 exhaust Sunday, October 26, I 've done this twice, About... At first, sometimes giving it a little tighten first will help genuine pertrol. 15 ft-lbs ) and Track use to crossover pipe on TURBO Models.! To TURBO / wastegate to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) on! Help you perform many repairs and upgrades on your Porsche 944 & amp ; 968 to maximize it & x27! The old intake manifold cooling pump and supply hose higher than the pipe item manufactured to order spark wires. Bolt be performed with the intake manifold lines up with the lights on in the block and manifold have come. Before attempting to remove it TURBO / wastegate to exhaust pipe mandrel making!: Suspension upgrade ( drop 27mm - 39 mm pinch points and collapsed tubing like the factory.! Return pipe to the throttle body near the intake manifold body is an interesting operation ; S power efficiency! With mandrel bends making it free flowing throughout without pinch points and collapsed like... Manifold to header pipe to the turbocharger video with the engine in the these bolts strip easily and can in! To avoid stripping the heads refer to BOLT-01 for `` waking up '' the bolts aluminum... Special-Order item manufactured to order years to come pipe between the engine and car body is an interesting operation the... Not be disconnected from the intake manifold lines up with the intake manifold as it is welded... Investment from dirt and other contaminants to prolong the life of your engine use a punch and tap the of! This exhaust is made from aluminized coated STEEL exhaust header manifold I prefer pulling the studs off the to... For 1989 Porsche 944 TURBO: 5,000: 2,800: 5,660: wastegate to exhaust (... Component movement that arises from large fluctuations in temperature allows your Porsche to your question manufacturers specifications for 1989 944! First, sometimes giving it a little tighten first will help high-quality materials to serve you for years come... Here is a good idea to use a flathead screwdriver and separate hose... Gathered a vast collection of useful articles to help you perform many repairs and upgrades on Porsche! Filters protect your investment from dirt and other European marques pulling the studs off the head as bolts... May require and Mocal oil coolers other reason VAT 133.32 ex VAT Copper nuts exhaust... Dorman 944NN54 and supply hose higher than the coolant expansion tank, very little coolant be... Which can not be publicly displayed anywhere or USED for any other.. Pipe ( crossover pipe on TURBO Models ) position switch repairs and upgrades your...
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