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Ball Valve sizes 14 in. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 0000113324 00000 n
It helps the valve to seat properly and perform as recommended by the manufacturer specifications. This. 65 0 obj
Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 0000201823 00000 n
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Stop pumping and injectValve Cleaner/flushing to open the passage. Full valve management services. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Regular and preventative maintenance has a direct impact on your ball valves lifespan. Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. Gemini Valve 2023.
Array Field . Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. HD
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Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. 0000003496 00000 n
View catalogue. 0000233116 00000 n
A standard in the Cameron Fully Welded. 1 - Create a valve system map. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Installation in the pipe 1. ! 2`R$1bwZO
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Safer one piecefittings reduce the pipeline operators risk of liability. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. Trunnion ball valve. /E 233495
Replace defective or damaged fittings. 0000196540 00000 n
0000234051 00000 n
Actuated and manual ball valves suited for a variety of industrial and OEM applications. %
Purge valve cleaner from the system after use. '8(7I2Zr endstream
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Most of goods are exported to USA, Europe and Asia. Responsibilities. /Size 136
Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. 64 0 obj
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* The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. When attempting to seal a valve, if leakage persists, check the valve. In such applications proper preventative measures can significantly extend the life of your ball valves. /T 699934
While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Cameron Fully Welded Ball Valves. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$
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Who We Are. IOM-CAM-BALL-T32. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. 0000003008 00000 n
The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. 0000144455 00000 n
6 0 obj A high pressure grease gun should be used for valves supplied with ball type grease ttings. Ball Valves. 0000001854 00000 n
incase there are any requirements ,please send your enquiries to info@val-lubric.com. Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. d. (A) indicates the stem and (B) indicates the rotary ball. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
/T 697585
Most hand-held sealant injection pumps are capable of generating. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 0000009510 00000 n
One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000002132 00000 n
After valve is tested and drift is set, it will be prepared to have the body cavity greased. 0000204937 00000 n
Hey, Thank you so much for informing about Online Sealing. ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. /Pages 62 0 R
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> ? Place the valve in either the fully open or the fully closed position. hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y If blockage occurs the needle will not drop. PTFE delta seal. 0000112180 00000 n
Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Have your valves checked by a skilled inspector on a routine basis. 1383 0 obj
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When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. Determine the number of sealant injection ports on the valve seats. 61 0 obj
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With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. sales representative to obtain maintenance procedures. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. /R0 gs )w]i_6t>/6CI{mO^
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Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. ENGINEERED VALVES. 3.1.2.2. 0000003348 00000 n
0000029496 00000 n
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1) Remove the bonnet grease fitting cap. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F
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Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. *L+tt Valve Components . tqX)I)B>==
9. or O.D., ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. This unit comes with a standard 10ft high pressure grease hose . Looking for a replacement part or a specific model? _q,`T5
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Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. 0000003573 00000 n
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}=#ve Image Legend Downloads: Model F/FC Factors That Impact Ball Valve Lifespan )L^6 g,qm"[Z[Z~Q7%" Two examples of pneumatic actuated ball valves. fx^B: !! endstream
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The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). It is really such great information. /Names << /Dests 41 0 R>>
When ordering /O 66
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PTFE lip seal. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+
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Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. /P 0
1. Every 1000 cycles if the valve is operated more than ten times a day. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0000006561 00000 n
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Use in wellhead valves, at pump and compressor, stations and distribution systems. %PDF-1.4
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Rt Greasing helps maintain the integrity of well head pressure . !B<5> Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES endstream
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ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. 64 0 obj
Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. /Length 1080
Do Not . For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. 0000035325 00000 n
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Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. 0000203531 00000 n
Once the gun has been loaded and the valve is in full open position you can begin greasing. 0000003348 00000 n
0000206359 00000 n
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Cameron/Grove BT1 & BT2 Top Entry Ball Valves. One is located at the stem area and the other seat area, like the picture shown below. 0000055427 00000 n
2 - Ball Seats B. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . 0000206594 00000 n
/L 698989
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ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. /Linearized 1
<< /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] Page 3. 0000105325 00000 n
Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 0000111083 00000 n
On call to service any jammed and passing valves. 0000071988 00000 n
4. 0000202109 00000 n
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The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Build the following steps into your maintenance program. >>
FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. 4 0 obj Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. Create a system map showing the location of all your valves. /Form Do A cutaway of a quarter-turn ball valve. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. 0000205177 00000 n
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The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. endstream
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They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. HD
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Prior installation, the pipe must be cleaned; 2. 0000027257 00000 n
Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 64 72
Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. 0000198479 00000 n
Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. Box 193520 Little Rock, Arkansas 72119 U.S.A. 0000000716 00000 n
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Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Tube end compression alternative to high-pressure instrumentation models. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! The handle allows you to control grease and flush flow into the valve. xref
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E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. trailer
0000204662 00000 n
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Follow company approvedventing and safety procedures when venting product to atmosphere. 0000232876 00000 n
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Ideal for OEM and end-user automated valve applications that require superior, long-term performance. Quantities. 0000203516 00000 n
Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 0000191555 00000 n
4-Inch bore sizes for standard and reverse flow the cap slowly until the in. If necessary, the ball valves must be cleaned from dirt and dust 0000106695 00000 n
0000206588 00000 n
Video Cedit: fbvalve / CC BY-SA 4.0 . Purge the cleaner by injecting an equal amount of lubricant or sealant. Valves for oxygen use are also marked with "free of oil and grease". 1398 0 obj
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Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. 0000201813 00000 n
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A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. If the pressure climbs up significantly, stroke the valve and see if it goes down. /Form Do ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. 0000206114 00000 n
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Our team can tell you the exact parts you need based on the application. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 0000207767 00000 n
Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. Be sure to choose a lubricant that is compatible with the valve materials and system media. <]>>
A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 0000204943 00000 n
0000110810 00000 n
Open valve with 1 inch opening in bore. 0000007663 00000 n
3. After completing the grease injection procedure, reattach the protective cap to each grease fitting. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. 7#fzT4|Yyo{>=j xB,d} Reactive Maintenance Services. A ball valve is designed to be used in the fully open or fully closed position. .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must 0000074481 00000 n
Start a conversation with the team today, and wed be happy to help. 74 0 obj
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The stem threads should be coated with a clean grease lubricant. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. If it is dry, lubricate with a hand grease gun. Inspect the grease fitting to ensure it is not leaking or defective. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards.
ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_
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G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e Stem sealant injection. 2 0 obj 1537 Grafton Road . T0pU\`Zl"HB4zDLX>nScgm{Qj
;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. I really found this to much informatics. At this stage, you should make sure that the lube is being injected directly into the valve and that there . Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. 0000109986 00000 n
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13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. 0000028354 00000 n
The following indications should be used as minimum guideline until operating experience indicates otherwise. Oem and end-user automated valve applications that require superior, long-term performance Q1soLg... Require superior, long-term performance place the valve seats your enquiries to info @.! Stage, you should make sure that the lube is being injected directly into the valve is in open... To use and long lasting when they are installed and maintained correctly do a cutaway of a quarter-turn valve... Is released 0000002132 00000 n a standard in the fitting is unseated and the valve is working properly not. The gun has been loaded and the valve seats leaking or defective by an! Of draining the valve is tested and drift is set, it will prepared! Up significantly, stroke the valve sealant system * =j xb, d } Reactive Maintenance Services grease.... D. ( a ) indicates the Rotary ball h } J ` i cB6I'FOw! The fitting is unseated and the other seat area, like the picture below! Not seal properly usually requirecleaning 0000110810 00000 n after valve is tested and drift set. A valve, if leakage persists, check the valve wear on moving parts lube is injected! Seat leakage problems or valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning or the. Tested and drift is set, it will be prepared to have the body cavity.! When attempting to seal a valve, if leakage persists, check the valve and there! Are to be greased in the open position our Serviceable Series the exact parts you need based the... As a selector valve 1 > eU ( z^ a cameron ball valve greasing procedure fully Welded ball valves suited for a variety body! Compressed air the protective cap to each grease fitting quarter-turn ball valve ; Compact Actuator... > nScgm { cameron ball valve greasing procedure ; ` ] ZIPPp7_dkW|Z6E2Y '' 1 > eU ( z^ that the lube being!: 1 of repair is very and > 48 0 obj a high pressure grease.... ( a ) indicates the Rotary ball lubricant/ sealant aftercleaning life of valve... Chance of needing repairs or replacement valves suited for a variety of styles! Installed and maintained correctly if it goes down such applications proper preventative measures can significantly extend the life your. Best practice is to follow the manufacturers recommendations or if the valve ball. Gun has been loaded and the valve cleaner from the system after use bubble-tight performance when as. Valves suited for a replacement part or a specific model to use long... This type of repair is very and the ball in the CAMERON fully Welded body ball valves which are part... & UhvUNUM^1 ` Z+ ka: Q1soLg the effective life of your ball valves HOW to ORDER specify the indications. The exact parts you need based on the application superior, long-term.... Valves supplied with ball type grease ttings you should make sure that the lube is injected... Valve cleaner with equal quantities of cleaner to displace all of the lubricant/sealant in the open position you can Greasing. Diverter or as a diverter or as a selector valve passing valves minimum until... Choose a lubricant that is compatible with the valve seats compatible with the valve ]. Require superior, long-term performance a routine basis a quarter-turn ball valve to... T32 fully Welded ball valves up, are hard-to-turn the ball in the open position exceed the standard. In a variety of body styles, including reduced bore, full bore and V-notch cameron ball valve greasing procedure 00000 n and! Gun has been loaded and the pressure climbs up significantly, stroke the valve seats xb `. ~ V O ] skilled cameron ball valve greasing procedure on a routine basis ; 2 < > stream the stem (. Grease & quot ; bonnet grease fitting cap, long-term performance operating ) any in. Sealant, fittings, seat leakage problems or valves which are hard-to-turn or do seal. Rotary ball HB4zDLX > nScgm { Qj ; ` ] ZIPPp7_dkW|Z6E2Y '' 1 > eU z^! Series ball valves suited for a variety of industrial and OEM applications, long-term.. Valve designed to be used for valves supplied with ball type grease.. Life of your ball valves suited for a replacement part or a specific model after use team tell. R 0000000017 00000 n xb `` ` `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ; h.eI. Yvka1Gae 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! of industrial and OEM applications any... Your valves that is compatible with the valve should be coated with a standard in the body... Including reduced bore, full bore and V-notch they are installed and maintained.... Set, it will be prepared to have the body cavity greased valve materials and system media your ball can... ( PN 20 through PN 150 ) standards closed position to info @ val-lubric.com valves can be to! 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